A Dual Track Ring Die is a specialized ring die used in high-performance pellet mills. Unlike single-track dies, it features two concentric compression tracks that allow for simultaneous production of pellets in a double ring pattern. This results in higher throughput, uniform pellet formation, and longer service life.
β Key Benefits:
- βοΈ Increased Throughput: Dual tracks enable higher pellet production (2β5 TPH).
- πΎ Improved Biomass Compression: Achieves tighter compaction, enhancing pellet density.
- π₯ Higher GCV: Better compression and lower voids lead to improved Gross Calorific Value (up to 4,000β4,200 kcal/kg for biomass).
- π― Uniform Pellet Quality: Reduces fines and dust; results in consistent size and shape.
- β³ Extended Die Life: Balanced wear on both tracks increases die longevity.
- π¨ Better Heat Distribution: Maintains uniform temperature, reducing overheating or material burn.
- πͺ Higher Density Pellets: Densities increase from 550β650 kg/mΒ³ (standard) to 700β750+ kg/mΒ³ with dual track dies.
- 𧱠Improved Binding: Lignin activation improves due to enhanced heat & pressure dynamics.
- π§° Reduced Machine Load: Efficient discharge of material lowers strain on rollers and gearbox.
- β»οΈ Suitable for All Biomass: Works well with wood chips, rice husk, wheat straw, napier grass, bamboo, coconut waste, etc.
π οΈ Technical Specifications:
| Feature | Details |
| Die Type | Dual Track Ring Die (Concentric) |
| Material | Alloy Steel (typically 4Cr13 or X46Cr13) |
| Hardness | 50β55 HRC (Heat Treated, Vacuum Hardened) |
| Application | Biomass, Wood, Feed, Agro Waste |
| Working Capacity | 2 β 5 Tons per Hour |
| Inner Diameter | 500mm to 850mm (varies by mill size) |
| Track Width | Typically 60β120 mm (each track) |
| Compression Ratio | Customized (6:1 to 12:1 depending on material) |
| Holes per Track | 4000β8000+ (depending on hole size) |
π Impact on Biomass Pellet Quality:
| Quality Parameter | Dual Track Die |
| Pellet Density | 700β750+ kg/mΒ³ |
| GCV (Calorific Value) | Up to 4,200 kcal/kg(depends on materials) |
| Pellet Durability Index (PDI) | 90β94% |
| Ash Content | Less fines produced |
| Pellet Uniformity | High |
π Contact Us for Biomass Solutions
π Servoday Plants & Equipments Limited
π +91 9427210483 | +91 9427210484
π§ [email protected]
π www.PelletIndia.com
π€ Contact Person: Sanjay Masuria
π² WhatsApp: +91 9427210483
From Concept to Commissioning. We are with You.
Our policy is simple and transparent:
No undersized parts, no fraud, no fake componentsβgenuinely serving since 1969. ππ₯
