Special Equipment
Conveying System
Stationary Mounted Cranes with Grapple
The Stationary Mounted Cranes with Grapple are designed for efficient bulk material handling in industrial settings, ideal for ports, biomass, and scrap industries. Equipped with heavy-duty grapples, these cranes provide precision in material pickup and placement. The robust design ensures durability and reliability under continuous operation. These cranes are engineered for high lifting capacity and efficient movement, while their stationary mounting guarantees stability during loading and unloading tasks. With minimal maintenance requirements, they offer an optimal solution for demanding industrial applications.
Mobile Crusher
The Mobile Crusher, branded by GrabsIndia, offers a capacity of 100 tons per hour and is made with Mild Steel and Resist Wear Steel. Designed to handle materials such as coal, sand, rock, and other minerals, it can process input sizes up to 100 mm, reducing them to an output size as low as 3 to 5 mm. Mounted on a heavy-duty trailer, this semi-automatic unit is fully mobile, allowing it to be easily relocated and operational within days. Equipped with a Horizontal Shaft Impact (HSI) crusher, it efficiently utilizes impact energy to produce cubical products with an adjustable size, making it ideal for use in industries like construction, mining, and road building.
Baling Press
The Baling Press for Metal Scrap is designed to compress both ferrous and non-ferrous metals, such as steel, copper, zinc, aluminum, and iron, into dense blocks for efficient storage, transportation, and recycling. Available in various configurations, including heavy-duty continuous, triple-action, double-action, single-action, mobile, and vertical baling presses, these machines are built to meet specific customer requirements for metal scrap management. They help reduce operational costs by saving space and simplifying material handling. The presses are available in both semi-automatic and automatic versions, catering to diverse industrial needs like scrap yards, rolling mills, and manufacturing units.
Dismantling Work
Servoday successfully managed the dismantling of the AAC block plant at H H Celcon in Westbury, England, with a capacity of 1,400 cubic meters per day and a total plant weight of 4,000 tonnes. The plant, consisting of over 30 synchronized PLC units and approximately 200 units of 40-foot high cubes, was dismantled over a six-month period and relocated to India in containers. The subsequent erection and commissioning in India took two years, highlighting the complexity and scale of the project. This achievement is a testament to Servoday’s expertise in large-scale dismantling and relocation projects.
Edible Oil Refinery
Servoday provides Edible and Non-edible Oil Refining Plants on a turnkey basis, from concept to commissioning. These plants are available in various capacities, ranging from 5 TPD to 100 TPD, suitable for processing oils like groundnut, rapeseed, cottonseed, sunflower, soya, castor, neem, macadamia, and avocado. The refining process includes neutralization, bleaching, and deodorizing to remove impurities, gums, pigments, and fatty acids, resulting in odorless oil. Servoday’s comprehensive solution includes equipment such as neutralizers, bleachers, and deodorizer coolers for efficient oil refining.
Storage Tank
Servoday provides a wide range of Storage Tanks designed for the safe and efficient storage of bulk liquids, adhering to API standards. These tanks, made from Mild Steel or Stainless Steel, are available in multiple types, including cone roof, floating roof, horizontal pressure tanks, and underground tanks, suitable for storing water, chemicals, petroleum products, and more. Each type of tank is tailored to specific requirements, ensuring versatility and optimal use for different industries. The tanks are built to ensure compliance with safety and regulatory standards, with routine inspections to maintain performance and integrity. Servoday offers turnkey solutions, including the design, construction, and installation of these storage systems.
Steel Structure
Servoday offers versatile heavy steel structures and Prefabricated Steel Buildings (PEB) designed for a wide range of applications, including industrial warehousing, agricultural storage, manufacturing facilities, and workshops. These structures are available with or without Electric Overhead Traveling (EOT) cranes and can be customized to suit specific needs. The designs include various truss types like Kingpost, Howe, Scissors, and Vaulted Parallel Chord, ensuring flexibility and strength for different industrial and commercial uses. Servoday’s steel structures are built to meet high standards of durability, stability, and efficiency, making them ideal for long-lasting industrial solutions.
Chemical Process Vessels
Servoday offers a diverse range of Chemical Process Vessels designed to meet various industrial needs, ensuring high performance, safety, and durability. These include reactor vessels for chemical processing, distillation columns for liquid separation, pressure vessels for handling different pressure conditions, and mixing vessels for blending components. Our vessels are custom-designed to accommodate specific industrial requirements, with a focus on precision, advanced fabrication, and regulatory compliance. Servoday also provides complete turnkey solutions, including design, testing, and installation, ensuring seamless integration into your processes.
ACP Sheet Stripping Machine
The ACP Sheet Stripping Machine is designed for recycling Aluminium Composite Panels (ACP), with a capacity ranging from 400 to 1000 kg per hour. It efficiently separates aluminium and plastic layers through a dry physical separation process, without using water or chemicals, making it an eco-friendly solution. The machine includes a heating mechanism to loosen layers, a peeling mechanism, and a discharging system for continuous output. It operates with a Variable Frequency Drive (VFD) for precise speed control, enhancing efficiency and energy savings. This machine supports sustainable manufacturing by reducing waste and promoting resource reuse.
Auger Conveyor
The Auger Conveyor is designed for handling biomass materials like wood chips, sawdust, rice husk, Napier grass, and other agricultural residues. It is available in stainless steel (SS) or mild steel (MS), with a capacity of up to 20 tons per hour. The conveyor can be constructed in a U-shaped or tubular design, and is customizable in length from 3 to 30 meters, depending on installation needs. It can be installed horizontally or inclined up to 45 degrees, with motor power requirements ranging from 5 kW to 30 kW. The system includes sealed bearings for durability and options for single or multiple discharge points.
Twin Screw Biomass Briquettes Breaker
Twin Screw Breaker (Crusher) ensures uniform material size for efficient combustion in boilers by reducing larger biomass briquettes into smaller, consistent pieces. This uniformity enhances boiler efficiency, leading to better energy output and reduced fuel consumption. Engineered for durability, the crusher uses abrasion-resistant materials like Sumihard and Hardox, with precision welding to prolong its lifespan. The optimized flight design minimizes wear, while the robust construction reduces maintenance frequency, offering a cost-effective solution for biomass processing industries.
Trommel Rotary Screen
Trommel Rotary Screen is designed for efficient separation of oversize materials and foreign objects in biomass processing. With a capacity ranging from 1 TPH to 10 TPH, it features a heavy-duty steel main frame and sub-frame assemblies for durability. The screen drum rotates to separate finished materials, which pass through the screen, while oversized materials are conveyed for manual handling. This robust system simplifies material handling, enhances screening efficiency, and is ideal for wood biomass applications.
Automated Napier Grass Feeding System for Pellet Plant
The Automated Napier Grass Feeding System is an advanced solution designed to improve biomass processing efficiency. Featuring a hopper with a special mechanism, it prevents fibrous biomass like Napier Grass from clogging or settling, ensuring smooth and continuous feeding into biomass pellet plants. With a capacity of up to 10 tons per hour, it reduces manual labor while increasing productivity. Equipped with advanced automation technology, sensors regulate the material flow, minimizing blockages. Built from durable materials like stainless or mild steel, it offers long-lasting performance and requires minimal maintenance, making it ideal for large-scale biomass production operations.