A Dual Track Ring Die is a specialized ring die used in high-performance pellet mills. Unlike single-track dies, it features two concentric compression tracks that allow for simultaneous production of pellets in a double ring pattern. This results in higher throughput, uniform pellet formation, and longer service life.
โ Key Benefits:
- โ๏ธ Increased Throughput: Dual tracks enable higher pellet production (2โ5 TPH).
- ๐พ Improved Biomass Compression: Achieves tighter compaction, enhancing pellet density.
- ๐ฅ Higher GCV: Better compression and lower voids lead to improved Gross Calorific Value (up to 4,000โ4,200 kcal/kg for biomass).
- ๐ฏ Uniform Pellet Quality: Reduces fines and dust; results in consistent size and shape.
- โณ Extended Die Life: Balanced wear on both tracks increases die longevity.
- ๐จ Better Heat Distribution: Maintains uniform temperature, reducing overheating or material burn.
- ๐ช Higher Density Pellets: Densities increase from 550โ650 kg/mยณ (standard) to 700โ750+ kg/mยณ with dual track dies.
- ๐งฑ Improved Binding: Lignin activation improves due to enhanced heat & pressure dynamics.
- ๐งฐ Reduced Machine Load: Efficient discharge of material lowers strain on rollers and gearbox.
- โป๏ธ Suitable for All Biomass: Works well with wood chips, rice husk, wheat straw, napier grass, bamboo, coconut waste, etc.
๐ ๏ธ Technical Specifications:
| Feature | Details |
| Die Type | Dual Track Ring Die (Concentric) |
| Material | Alloy Steel (typically 4Cr13 or X46Cr13) |
| Hardness | 50โ55 HRC (Heat Treated, Vacuum Hardened) |
| Application | Biomass, Wood, Feed, Agro Waste |
| Working Capacity | 2 โ 5 Tons per Hour |
| Inner Diameter | 500mm to 850mm (varies by mill size) |
| Track Width | Typically 60โ120 mm (each track) |
| Compression Ratio | Customized (6:1 to 12:1 depending on material) |
| Holes per Track | 4000โ8000+ (depending on hole size) |
๐ Impact on Biomass Pellet Quality:
| Quality Parameter | Dual Track Die |
| Pellet Density | 700โ750+ kg/mยณ |
| GCV (Calorific Value) | Up to 4,200 kcal/kg(depends on materials) |
| Pellet Durability Index (PDI) | 90โ94% |
| Ash Content | Less fines produced |
| Pellet Uniformity | High |
๐ Contact Us for Biomass Solutions
๐ Servoday Plants & Equipments Limited
๐ +91 9427210483 | +91 9427210484
๐ง [email protected]
๐ www.PelletIndia.com
๐ค Contact Person: Sanjay Masuria
๐ฒ WhatsApp: +91 9427210483
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